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LAB ANALYSIS

  • Production Line Information
    • Supports up to¬†Five Separate Production Lines
    • Tank Records
      • All tank information including Chemical makeup, limits, revisions, Notes.
    • Tank Reading / Analysis
      • Enter Analysis on a single item, tank or teach it preset batches of analysis to enter
      • Add sheets auto generated and can be edited before printing
  • Full SPC Graphing of all data
    • Each tank reading entered produces up to six graphable items. (For example when entering a chrome concentration reading you enter the titration and sulphate levels. This produces six graphable items: titration, sulphate, concentration, chrome ratio, addition of chrome, +/- Sulphate.)
    • Various full color graphs can be produced including: X Bar, R Charts, and Histograms.
    • Sample sizes from one (Graphing individuals) to ten can be set, and changed while the graph is on the screen.
    • The displayed graph is fully interactive. When a point on the graph is clicked, a status window will pop up containing all data on the selected point. Information displayed includes calculations on the reading Vs the graph’s control limits, the individual readings in the sample, a 3D Graph of the individual reading in the sample, etc.
    • When viewing the histogram, You can overlay the X-chart, and change the number of “segments” used on the fly.
    • You can enter further notes on any point on the graph. Notes can optionally be displayed on the graph. a Auto Notes option will display a note on any reading out of the control limits.
    • Combinations of the graph and data (readings or SPC Info) can be printed.
    • Capability Study information; Upper Limit, Upper Spec. Limit, Lower Limit, Lower Spec. Limit, zLCL, zUCL, Cp, Cpk, Cr, Pp, Ppk, Pr, Runs over seven, +3o, -3o, 6o, o, SD, SD(n-1), R/D2, etc. are calculated. This information can be displayed on screen, or can be optionally printed with the graph.
    • The Cp. Cpk, CR, +3o,-3o,6o,o can be calculated using one of three calculations; standard deviation, standard deviation(n-1), or the estimate formula of R/D2(SampleSize)
    • For Cp, Cpk, and CR a message is displayed explaining the results of the figures displayed.
    • Graph math, You can type math equations into the graph like “UCL-SAMPE/2” Some of the Pre-set variables that you can use are: LSL, USL, ZLSL, ZUSL, LCL, UCL, SIGMA, AVG, HIGH, LOW, CPK, CR, CP, MR, SAMPLE, RANGE, as well as all math functions like COS(), TAN(), etc.
    • Show Max/Min Lines will plot the Max and Min points of each sample on the Chart, this helps highlight samples that may not have all their individual readings within spec.
    • Graphing conforms to “Basic Statistical Process Control, Automotive Technology” by the Ministry of Industry, Trade and Technology.
  • Fully Customizable Chemical Formulas
    • You can write your own chemistry including making any changes to factors, full control over how it calculates.
    • 4 inputs and 4 outputs for a total of 8 pieces of cartable data per formula (vs 6 of Labworks – Plating / QC)
    • A different Upper, Optimal/Nominal, and Lower per line of the formula vs 1 per formula
    • A single formula can call for multiple chemical additions
    • Setup formulas for all your various things you analyze and the specifics of how calculations are made. For example; Chromic Acid Concentration, Chrome Surface Tension, TriNi Surface Tension, Coumarin/Perflow, Acid Concentrations, Nickel Sulphate, Nickel Chloride, Copper’s, Cyanides, Sulphur, Ductility, pH, DC1, BNA, Fluid Flows, Amperages/Voltages, Temperatures, Etc.
  • Calculates Chemical Additions / Recommendations
    • As readings are entered into the system the chemical additions are saved in a “Daily Add Sheet” that can be modified before printing. Selected readings can be moved to a “On Hold addsheet” There is also a notepad included that can store up to 20 pages of information.
    • Input Guard displays numbers +-20% of average input as possible errors. Helps when employees enter “56” for a pH that should of been “5.6.”
Labworks - Formula Setup